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Battery-Monitoring ASICs Boost EV Range and Safety

March 1, 2021
由Texas Instruments赞助:您可以最大程度地利用具有高智能电池监视器和平衡器的混合动力车和电动汽车安全范围和安全性。

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随着车辆电气化的进展,工程师必须小心以最大程度地发挥电池寿命,同时确保最高水平的功能安全性。电池监控应用特定的集成电路(ASIC)可以帮助实现这两个目标,实施自动宿主反向磁力功能,监视电池电压和温度,并提供自主细胞平衡。

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功能安全

电动车安全考虑因素是多方面的。它们包括保护生产工人,所有者,力学和回收商免受高压;保护电池电池免受穿刺和撞击损伤;并保持电气系统的完整性,以确保细胞在安全温度和电压范围内运行。

最后考虑是特别重要的。在可接受的电压和温度范围之外,电池内可能会发生不良反应,这可能导致过度自热,内部电短短裤,并最终导致热失控。为了避免这些问题,电池监控ASIC测量并将有关电压和温度的信息传输到电池管理单元(BMU)。

电池管理功能面临着自己的挑战。电动乘用车可能具有128个或更多的电池。商用车可能具有两倍的数字。大型电池系统具有许多可能发生故障的印刷电路板(PCB)连接:例如,在ASIC之间的通信链接中打开,或者在ASIC之间打开。如ISO 26262公路车辆标准所述,检测和解决此类故障以避免危险事件是功能安全性的一部分。

In some automotive systems, the safe response to a loss of functionality is simply to switch off the electronics and notify the driver through a dashboard indicator. In other cases, however, simply switching off the electronics may not be safe, and design goals may include a “safety-related availability” requirement in which the system must have a tolerance—perhaps achieved through redundancy—for some types of faults for a period of time to avoid hazardous events.

电池监控子系统提供了冗余如何工作的示例。在这样的子系统中,ASIC以堆叠构型排列,每个测量电压和多个单元的温度。测量数据流从ASIC到ASIC以及微控制器单元(MCU),该单元(MCU)计算电池状态,并有助于确保该操作保持在安全范围内。在传感或通信路径中打开或短裤可能会将子系统“盲目”到潜在的故障上,可能导致危险事件。

Texas Instruments的BQ79606A-Q1和BQ79616-Q1电池监控ASIC家族包括为这些类型的故障提供容忍度的功能,从而使系统能够继续监视电池包的健康和安全性。

图1说明双向环配置中的BQ79616-Q1设备。如果在两个电池监控ASIC之间进行开放,MCU继续通过BQ79600-Q1 SPI/UART通信界面与ASIC进行通信,从而根据需要切换消息传递的方向。尽管在故障期间禁用了正常的通信,但该系统可以使用双向环通信功能的容错保持可用性,而电池模块中没有电压和温度信息的损失。


Further supporting redundancy, the BQ79606A-Q1 and BQ79616-Q1 also feature dual analog-to-digital converters (ADCs). In a system without redundancy, a single ADC monitors the voltage sensing signal (VC). With the dual ADCs of the BQ79606A-Q1 and BQ79616-Q1, a second ADC monitors the cell-balance signal (CB), thereby allowing the system to continue monitoring voltage even if an open occurs in the VC path(Fig. 2)


Automatic Wakeup

典型的电动或混合动力汽车包括由12V电池供电的BMU。要在停放车辆时查找高压(HV)电池组中的故障,BMU的MCU定期醒来,可能会过早放电12-V电池。

另一种是automatic host-reverse-wakeup implementation that wakes up the MCU only on detection of a fault。The BQ79616-Q1, which incorporates a patented wake-up-at-fault feature, can serve at the heart of such an implementation. The BQ79616-Q1 offers a low-power sleep mode during which it can still monitor overtemperature and undertemperature, as well as overvoltage and undervoltage, fault conditions. On detecting a fault in sleep mode, the device is able to transmit the fault status through a fault tone.

如图所示图3, a series of BQ79616-Q1 devices monitor the HV batteries. On detecting a fault, a BQ79616-Q1 transfers, via a ring architecture, the fault tone to a BQ79600-Q1 communication interface located on the BMU. The BQ79600-Q1 then enables the BMU’s power-management IC (PMIC), which in turn wakes up the MCU. The result is conservation of 12-V battery power while supporting functional safety requirements while the vehicle is parked or turned off.


Cell Balancing

细胞平衡可以纠正车辆电池中的失衡,并有助于扩展车辆驾驶范围,同时确保安全操作。You can choose one of two approaches. Active cell balancing employs dc-dc converters to redistribute energy from a cell with a high level of charge to one with a lower level. Passive balancing removes charge from cells with more charge, typically through thermal dissipation, until all cells have the same amount of charge. Passive balancing is a more popular approach given its simplicity and lower cost.

TI的BQ79616-Q1使用连接到外部平衡电阻的内部开关执行被动细胞平衡。设备和电阻器中的两个开关都是过热的潜在来源,BQ79616-Q1通过两个热管理功能来解决。

首先,高温温度会触发MCU的故障,MCU会停止平衡直到死亡温度下降并清除任何故障。第二个,BQ79616-Q1监视电路板安装的热敏电阻,并自动停止平衡,如果温度超过预设阈值。当温度下降到可接受的水平时,平衡恢复 - 所有人都没有MCU干预。

结论

TI’s battery monitors and balancers perform a variety of functions in electric vehicles, from wake-up-on-fault operation to cell balancing. They offer thermal-management features and implement fault-tolerant temperature and voltage measurement, providing systematic functional safety capability up to Automotive Safety Integrity Level (ASIL) D.

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